Authentic portfolio

PROJECTS

Images and results from Control Soft & Automation projects implemented in operating industrial installations.

AGRANA Romania · industrial in-line weighing

Automated weighing system — 2 × 150 kg per batch

Automated in-line weighing system designed for continuous industrial operation, with two independent scales and PLC/HMI control.

2 × weighing units, each rated for 150 kg per batch
Siemens SIMATIC S7-1200 CPU 1214C DC/DC/DC
2 × Siemens SIWAREX WP251 weighing modules and HMI for operation and monitoring
Typical working cycle approximately 20–25 s, depending on the process
More than 568,000 cumulative weighing/discharge cycles
Historical reference: 760 t losses at 85,000 t processed (~0.894%)
New weighing-system deviation: ~100 g per 1,000 kg (~0.01%; theoretical equivalent ~8.5 t at 85,000 t)

Estimated impact: reduction of deviations by up to ~751.5 t/year, from ~0.894% to ~0.01% — approximately 98.9% lower than the previous situation

Ursus Breweries · Buzău · Thermal Energy partner

Energy recovery from flue gases

Centralized thermal-energy recovery from three steam boilers, integrated without interrupting operational continuity.

Energy transfer through a heat-recovery tower to the water circuit
Reuse for boiler feedwater, air preheating, HVAC and auxiliary consumers
PLC, HMI and SCADA automation plus electrical-panel engineering and execution
Siemens S7-1500 · HMI TP1500 · WinCC · PROFINET

~18% reduction in natural-gas consumption and lower CO₂ emissions

Food & Beverage · Ursus Breweries

Advanced CIP — Cleaning-In-Place control

Control based on actual process parameters — conductivity, temperature and flow — with integration of multiple circuits.

Siemens PLC and intuitive HMI interface
Automatic/manual operation and real-time diagnostics
Parameter monitoring, alarms and trends
Complete traceability and support for continuous optimization

Reduced human error and increased plant availability

Recycling industry · Green Glass

Complete process-line modernization

Modernization of an installation with limited documentation and obsolete hardware, integrating conveying, drying and colour separation.

Reverse engineering of existing equipment
Rebuilding the electrical installation and cable infrastructure
Control room and MCC
Immediate availability of critical components and reduced MTTR

25% productivity increase and improved operational continuity

Food & Beverage · Ursus Breweries

Centralized caustic-soda distribution

Integrated storage and distribution system with a central tank and controlled supply to local tanks.

Elimination of manual chemical-solution transfers
Complete integration with the Braumat system
Consumption traceability and improved operational safety
S7-317 · PROFINET · IO-Link · Braumat

Safer handling and centralized distribution control

Advanced Freezers · end customer Panovia

Spiral Freezer automation

Complete automation of a rapid-freezing system for bakery products with parameterized control and recipe management.

Temperature, dwell-time and conveyor-speed control
Fast product changeover and operational flexibility
Siemens S7-300 CPU 313C PLC
Siemens TP700 Comfort HMI

Consistent quality, repeatability and fewer manual interventions

Other projects · Food & Beverage

Optimized process-water systems

Automated solutions for production, distribution and monitoring of process water in food and beverage facilities.

Control of treatment and distribution stages
Monitoring of process parameters and alarms
Integration with existing plant infrastructure

Stable control of process-water quality and availability

Other projects · water treatment

Filtration, reverse osmosis and raw-water storage

Filtration and treatment installations delivering water at parameters required by the industrial process.

Activated-carbon and multimedia sand filtration
Reverse-osmosis and remineralization plant
Raw-water drilling, pumping and storage systems
Automation, monitoring and electrical integration

Controlled water quality and reliable industrial operation

Other projects · industrial utilities

CO₂ compressor station and pumping stations

Automation of critical production utilities with local control, centralized monitoring and safe operation.

CO₂ compressor station
Potable-water pumping stations
Control, protection, signalling and diagnostics

High availability and centralized utilities control

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