Technical audit
Inventory of hardware, software, communications and documentation.
Brownfield modernization · controlled migration
Industrial Machine Retrofit
Controlled modernization of machines and plants to improve availability, diagnostics and maintainability.
Control Soft & Automation
Engineering for the real installation
Retrofit does not automatically mean replacing everything. We assess risks, documentation, critical parts, interfaces and the shutdown window, preserving serviceable components where appropriate.
Scope
From analysis to commissioning
Reverse engineering
Recovery of functional logic and incomplete documentation.
PLC and HMI migration
Controlled migration with functional equivalence checks.
Electrical modernization
Replacement of obsolete components and updated schematics.
Data integration
SCADA, historians, networks and monitoring systems.
Transition plan
Backup, FAT, rollback plan, SAT and scheduled intervention.
Technologies
Platforms and interfaces
- Siemens S7-1200 / S7-1500
- TIA Portal
- WinCC
- EPLAN
- PROFINET
- PROFIBUS
- Modbus
- VFD
- MCC
- Versioned backups
Applications
Typical applications
- Obsolete PLC systems
- Lines with incomplete documentation
- Unavailable components
- HMI/SCADA migration
- Brownfield integration
- Reduced MTTR
Verifiable experience
Real industrial projects
Our published work covers production, utilities, water treatment, food processing, recycling and energy management.
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